how to do a Harley Davidson golf cart engine swap? Corrosion leads to sulfate buildup, which will hinder the current flow. Sometimes the wiring on the charger itself can be frayed or have a loose connection in the cart plug connection. Deeper depth of discharge (DoD) will shorten the life of the batteries. The charger may be working, but if there isnt enough voltage in the batteries, the charger may not work correctly, and it may seem like the charger isnt working, when in fact, the batteries are to blame. It may happen that the cables are not perfectly connected or got loose. Resetting the motor can help in such a scenario, particularly if the damage is not severe. Here is where the use of the battery and discharge levels play a role in the battery health as lead-acid batteries should only be discharged to a maximum of 50% capacity; beyond that, they can rapidly lose performance and reduce their ability to charge. However, if you follow a systematic analysis of the potential issues, you should be able to, at last, identify the problem and, in some cases, fix it yourself. The snag is mainly burnout, resulting from overheating, overloading, and pushing the cart past its operational limits. Batteries need to total about 25V 30V as a minimum for the charger to react and start working. These can happen when a solenoids gets problematic: Since a solenoid helps to start your cart, it becomes impossible to move your cart if the solenoid has any problem. This article is going to help you to recognize some common issues regarding your Icon golf cart and possible DIY solutions. Many golf cart owners dont know what kind of batteries they have or need to be checked, and this can often happen too late when the golf cart fails to charge. The amount of water (electrolyte) in a wet-cell battery should be1/8-1/4 below the bottom of the fill tubes that extend down from the opening of each battery. #6. Also, make sure that you maintain your golf cart well so that the solenoid does not fail frequently. Safe and sturdy with enough battery power to drive all day. If you are not confident to investigate why your golf cart isnt charging, refer back to your pro-shop or cart service technician to get your cart back in service as soon as possible. We and our partners use data for Personalised ads and content, ad and content measurement, audience insights and product development. Commonly found Icon Golf Cart problems are, issues with flat tires, battery problems, bad solenoid, and tire pressure issues. Are ICON Golf Cart Problems A Deal Breaker? The signs to know that there are some problems with the brake are- the feel of the brake pedal may change if pushed. Icon makes really good golf carts that are made worthy of value and top in quality.These carts will be 50% more reasonable in price than other carts in the market but will offer you better and premium features without any extra charge. But why not learn some tricks to solve some common ones? Posted: Oct 23, 2016. Inspect the battery to see if it is still functional. Tomball $13,300 salon decor ideas 2022Jual Mobil Golf Murah, Mobil Golf Harga, Mobil Golf Listrik, Patrol Car . Last but not the least, a problematic solenoid can ruin your journey with a Icon golf cart. However, following the above-mentioned solutions, you may find a good way to properly maintain your golf cart for years to come. Schedule your yearly service with your ICON dealer for critical fluid changes, grease the front end and other serviceable fittings, electrical services, overall inspection, tire rotation, etc. The following procedure will ensure they reach their full potential. But a failed solenoid will not snap in most situations. Indeed it will seem like a great disaster. 4406 Madison Industrial Ln. Moreover, the motor can be troublesome due to contact with water leading to short-circuiting or damage to its frame or assemblies. This happens when the brake of the cart gets hampered. First, check the voltage output. I was at the center of caring for and maintaining this lawn and even proceeded to take an associates Degree in landscaping. In addition, so many individuals improperly maintain their water level in the batteries which will destroy the batteries. The warranty period of the batteries is 2 years. State of Charge % incorrect. Thorough probing of the brake unit will lead to the root of the ICON golf cart brake problems. Check that both the body of the wire and the terminal connections are tight and clean and that there are no loose strands of wires sticking out or fraying loose. You can use a pressure measuring meter to see the air pressure level. It's extremely easy to hook your batteries up to the charger and forget about it. For example, a battery with an average of 50% DoD will last twice as long or more as an 80% DoD; a 20% DoD battery will last five times longer than a 50% DoD. If the voltmeter reads full battery voltage but no click, the solenoid has to be changed. They should also be tightened in proper sequence. Solution : Charge the bare lithium battery directly using the charger with over-voltage protection, but do not use universal charge. The Definitive Answer, 6 Most Common CF MOTO 500 Problems and Effective Fixes, The battery terminals may be loose or corroded. Wear protective gloves and dont get the substance on your hands. Sometimes, the battery isnt the issue, but the connections on the battery or between them cause the charging problems. Posts: 64. Can You Use 3 12V Batteries On A 36V Golf Cart Instead Of Six 6V. The other type of battery is Lithium Ion Phosphate or Lithium-Ion. If your golf cart tire is flat, then replacing it is the best option. However, be very careful while changing the solenoid. Any build-up around the terminals needs to be cleaned off as this will prevent proper current flow through the batteries and the charger. The issue is primarily due to loose bolts and connections, which may affect the carts running. Always wear plastic gloves to avoid electrical accidents. You have an icon golf cart brake problem if you see the cable performing unusually, such as failing to pull. No. While these are much more expensive than lead-acid batteries, they last longer, are lighter and can be discharged to greater levels than their lead-acid counterparts. Plug the vehicle in and leave until the charger shuts off by itself, Drive to discharge the batteries to 75% of battery pack capacity (see chart for voltage readings or use 9 holes of golf as a reference point). Tampa, FL 33619 (866) 426-6380 If you press the pedal very frequently like a racing car and hit the metal part of the cart, then it will put pressure on your motor, and ultimately, it might get burnout. Or perhaps you want to purchase this electric cart. Opening your battery compartment, go through each connection between the battery terminals and the connection to the life and the ground wires on the cart to ensure they are tight. But if you are previously aware of the common ICON golf cart problems, you wont be anxious immediately. If the tangling led to their destruction, you must replace them. The frame structure of the two carts are different and does not allow for parts to be interchangeable. Sometimes, the fuse in the charger may have blown, and it needs to be replaced. Each manufacturer seems to have seemingly contradicting guidance. Please remember that even when working with 12V, you need to take all proper precautions to be safe. Step 2. A 19mm or a 3/4 socket will work to remove your lug nuts. The cart zips nicely up to 25mph (I've seen 26 and 27 but most of the time flat-out my cart only hits 25mph.) Visually inspect any wiring to resolve this issue. Even though you may think its a charging problem, it is not related. Only the club car . I'm taking my cart to the dealer sometime this week to have a flow-rite watering system installed so I will talk to the service guys about a firmware update and report back here. New batteries are initially about 75% of their full strength. Putting smaller or larger tires can affect the ride height of the vehicle, but the suspension height will remain unchanged. Next, remove the wheel rim and tire by unscrewing the lug nuts. Your motor should start now. The terminal cable can be clogged with corrosion and debris which is causing the problem and cleaning them will solve it. Check each link cable depending on how many batteries you have and the golf cart voltage. Re: 2020 Icon I40L Review. As a result, golf cart battery chargers for 48 volt Club Cars need a working OBC to get them to start charging. The wearing out can be due to a high current passing through the coils. If you decide to get warranty work done outside of the dealer who sold you your cart, the parts will be supplied to the non-selling dealer from the Manufacturer, however, the non-selling dealer may or may not charge labor. The connections are another culprit behind the malfunctioning motor. If you find it is weak, follow the below steps: Step 1. The brake-related problem might occur because of a variety of reasons. You can go to the tire servicing center and fix the leaks. Connect charging plug to the cart's charging outlet Leave charger connected until the battery is fully charged Perform an equalization charge once every 4-6 weeks If you cover these five steps then most likely you're going to have no problem successfully charging your electric golf cart. Classic 4 PLUS . Water is lost during charging. To view the purposes they believe they have legitimate interest for, or to object to this data processing use the vendor list link below. If you have kept the cart without using it for a long period, then a charged battery will get uncharged. We had to replace the charger for our cart as it was not functioning properly. The freezing temperature of the electrolyte in a fully charged battery is -92F. In September, WCSC-TV in South Carolina reported that improper golf cart charging resulted in nearly $60,000 in damage to a Seabrook Island home and van. A solenoid is a wire made coil that is used as an electromagnet. I talked to the dealer and they said that when you charge an ICON you need to switching the power switch (the one under the seat) to the "OFF" position and . The I40L has a high torque 14:1 rear. Dealer reprogrammed the charger software and so far so good. Delta-Q serves the golf industry with reliable charging solutions. If you are trying to start the cart, but the engine doesnt start or get the power, there is a likely battery-related problem. Replacement is the only option for a badly damaged motor, such as in the case of short-circuiting. If the run time of a tire expires, it will inflate and be unusable. The I40 has a high speed 10.5:1 rear. Other times, you notice strange sounds when braking. They have been telling me they are trying to get a fix from Icon in Tampa. If you would like to change your settings or withdraw consent at any time, the link to do so is in our privacy policy accessible from our home page.. The following procedures can be followed to fix the solenoid of a cart: This is the easiest way to make your cart active again. If it is low, give it time to fill up before starting the cart. Manage Settings If you see leaking acid, remove the battery immediately and replace it. Schedule your yearly service with your ICON dealer for critical fluid changes, grease the front end and other serviceable fittings, electrical services, overall inspection, tire rotation, etc. Find a dealer. It's beautiful and gets me to where I want to go without any problems. The best thing to do is to park the golf cart on a flat surface while you change the tire. All batteries that come in your new ICON will be covered for a period of two years. Uncover the motor to access the reset button located near the power supply. However, the charger does not act as a trickle charger and once it is off it will not turn back on unless it is unplugged from the car and plugged back in to the car. Also check the electrical wiring for broken or frayed connections as these may affect resistance and lead to heating. Welcome! Prior to replacing a tire, ensure that the ignition is off. there could be connection problem (clean and tighten), defective charger. It comes with premium features like a 48V ICON 5KW 3 Phase High Torque motor, 4-wheel disc brakes, powder-coated steel chassis, a speed limit of 25 mph, lights, and turn signals. You will not hear a whirring clicking sound while starting the cart if the solenoid is damaged. Just an FYI for you fellow ICON owners. For instance, you will not be able to charge your car on the same circuit as your refrigerator or other high amp appliances. You may not consider yourself a professional expert in fixing these problems. Follow the steps above to charge each battery one by one to bring up the voltage.if(typeof ez_ad_units!='undefined'){ez_ad_units.push([[300,250],'betterplaygolf_com-large-mobile-banner-2','ezslot_9',122,'0','0'])};__ez_fad_position('div-gpt-ad-betterplaygolf_com-large-mobile-banner-2-0'); Many golf carts use Floating Lead Acid batteries, which require topping up because they are the cheapest and most readily available. Root cause 1: High self-discharge, which causes low voltage. Your ICON golf carts braking system might develop issues after prolonged use. That charge indicator will always light up red once the charger kicks on. Also, you may hear a noise indicating that the brake is problematic. Your golf cart battery charger may need to be troubleshooted frequently. Plug the vehicle back in and repeat the charge cycle. That may tear up the tires. Bad battery: If you see that your charger is not turning on even after plugging it into your cart, then generally it's your car's battery, not the charger Bad charger: if the charger turns on but there is no sign of charging if(typeof ez_ad_units != 'undefined'){ez_ad_units.push([[300,250],'golfertroop_com-leader-2','ezslot_14',111,'0','0'])};__ez_fad_position('div-gpt-ad-golfertroop_com-leader-2-0'); ICON Golf Cart uses AC motors. Also, a burnt solenoid is never repairable. If it is not charged, then recharge it immediately. Open Start > S ettings > Update & security > Troubleshoot Scroll down then click. Cartaholic. You need to know what kind of batteries your cart has, and if they need maintenance, make sure you check them regularly. Get new tires if the ones you have are severely out of shape. Fill your slouching tires with sufficient air pressure. The Icon golf cart i40 series has a seating capacity of up to four people. So, the cart becomes useless for a while. A golf cart charger should last as long as your golf cart, but sometimes, the electronics inside the charger can fail, which will stop your golf cart from working. Not sure if any of you all have had this issue before but this has happened twice to me in the past five days. You need to untangle the wires inside the cart. You may need to top up the acid levels in the battery. That is why you should always handle and maintain your vehicle according to the user manual. ICON golf cart battery issues arise due to: Low charge Damage because of poor charging habits The battery is past its service life The battery terminals may be loose or corroded. Occasionally, you need to change the damaged wires too. Traditional golf cart batteries require numerous amounts of maintenance for enhancing . We bought it from the original buyers at the end of last. New batteries should be charged before use and thereafter as follows: NEVER run the battery pack down below 50% of capacity throughout their entire life. Leaving your golf cart sitting for long periods, especially in very hot or cold weather, can lead to your batteries losing charge and being unable to pick up a charge as they dont have enough voltage to click the charger on.if(typeof ez_ad_units!='undefined'){ez_ad_units.push([[300,250],'betterplaygolf_com-banner-1','ezslot_1',113,'0','0'])};__ez_fad_position('div-gpt-ad-betterplaygolf_com-banner-1-0'); As we said before, the batteries need to have a small voltage to work, and if they are flat or dont have enough charge, the charger will not register the connection and wont be able to charge the batteries. In warmer climates, and during the summer, watering is required more often. Whereas the Icon i20 is limited to just two people. The cause might be because the voltage regulator malfunction, the power is drawn loose spark plug connections, battery cells are dead and battery charger failure, etc. Failing to start is a frequent problem with electric vehicles, which you may encounter due to various reasons. These carts last forever. Corrosion leads to sulfate buildup, which will hinder the current flow A faulty charging unit is another culprit behind the ICON utility vehicle's starting problems. Lithium-ion batteries (72 lbs.) Since your charger isnt working, you may need to use a general battery charger like our favorite on Amazon before using your golf cart charger. For Icon or Advanced EV golf carts Includes adapter hub Color options: Black, carbon, yellow, blue, red, pink, lime green, orange Horn button for aesthetic purpose only Clear or Tinted Windshield Clear Windshield - $219 Tinted Windshield - $219 Comes with hardware Does not fit Advanced EV Advent model 5-Panel Mirror - $59 So, in this article, we are going to talk about the common problems and solutions of Icon Golf Cart so that you have the basic guidelines to solve the problem. He said while the cart is charging (power sw on) turn the key on and then off. Another basic reason behind a faulty brake is stuck cables. The Club Car brand typically has an on board charging circuit. We replaced it with this model and it has worked great for us. Filter by Sort by 45 products ICON i20 - Indigo Blue with White Seats - $9,499 Call for Inventory You can avoid most of the problems by routinely servicing the golf cart. Recharge a deep cycle battery as soon as possible after each use to prevent sulfation. Undo the terminals from the battery posts and soak the corroded area in the cleaner or baking soda solution for about 5 or so minutes, then put on some gloves, grab your wire brush, and keep scrubbing until it's all gone. When golf carts are driven and used to the point where the batteries are discharged below the recommended levels, they will struggle to charge as they dont have enough voltage left in them. To diagnose the charging problem, you will need to test the voltage of each battery individually. Step 3. Cant find the answer(s) you are looking for? My name is Chris, and I am the founder of Yard Floor. With lithium-ion, that level is 80%, and that is why more and more cart owners are looking to lithium-ion to replace lead-acid batteries. The first step is to raise your vehicle. That is when you know that your Icon golf cart has a flat tire problem. RoyPow (USA) Technology Co., Ltd. is a technology leader in lithium battery R&D and manufacturing. The switch should be in this position every time the cart is charged. It is good to follow the standard air pressure level. The following are the probable solutions to the overinflated tire problem. If you are using the Cart for a long time or under the scorching sun, your engine, wiring, and other components might get overheated. Lug Nuts should be torqued to 55-65 FT LBS. No. If the solenoid is not totally damaged, experts may repair the parts of it and you can drive your cart again. Clean the tray that they were sitting in with a brush and knock off as much debris as possible. Kodiak Golf Carts include: 2-Year Warranty New 48-V Lithium Batteries with 5 year warranty Heavy-Duty GOLF CART SEATS - UPHOLSTERY $0 (Las Vegas 89120) $7,000 Oct 6 Yamaha G29 Golf Cart $7,000 (Henderson) $0 Oct 6 ICON - i60 Electric 6 Passenger golf Cart $0 $9,999 Oct 6 Freedom Golf Carts 2022 Icon i40 Golf Cart/Car $9,999 $16,999 Oct 6 Freedom Golf Carts 2022 Evolution D3 Luxury Golf Cart . ICON golf cart battery issues arise due to: A faulty charging unit is another culprit behind the ICON utility vehicles starting problems. I don't think we have anything conclusive yet and I think there are many factors that could be giving us all different results we should consider. While operating your ICON golf carts, it is prevalent to get some issues that happen worldwide. Lithium batteries are very light compared to traditional batteries. if(typeof ez_ad_units!='undefined'){ez_ad_units.push([[320,50],'betterplaygolf_com-medrectangle-3','ezslot_2',111,'0','0'])};__ez_fad_position('div-gpt-ad-betterplaygolf_com-medrectangle-3-0');if(typeof ez_ad_units!='undefined'){ez_ad_units.push([[320,50],'betterplaygolf_com-medrectangle-3','ezslot_3',111,'0','1'])};__ez_fad_position('div-gpt-ad-betterplaygolf_com-medrectangle-3-0_1');.medrectangle-3-multi-111{border:none!important;display:block!important;float:none!important;line-height:0;margin-bottom:7px!important;margin-left:auto!important;margin-right:auto!important;margin-top:7px!important;max-width:100%!important;min-height:50px;padding:0;text-align:center!important}If you find your golf cart isnt charging, the first place to look is the batteries. After using it for a long time, the tire pressure decreases. And even though some of the problems occur due to using them for a long period, they are easily solvable. Lastly, if the above-mentioned ways do not work, change the entire battery and replace it with a new one. You should always make sure to have enough air in your golf cart tires. If not, tires will lack traction. In some cases, depending on the battery, you may add new plates and restore some charging functionality, but if the battery is damaged beyond this, you would have to replace it or them. Even though golf cart batteries are deep-cycle and designed to be charged and discharged thousands of times, there comes the point after around 5-7 years or so depending on usage- that the batteries lose their charge and slowly begin to depreciate. You can check voltage of each individual battery and if you you find a low one, try trickle charging that battery to bring it back with smaller auto charger . But do you know that you can upgrade the wheel size of your golf cart to a higher diameter, such as a 10, Read More 10 vs 12 Golf Cart Wheels: Which Size Is The Best?Continue, Do you have a Harley Davidson golf cart lying around in your garage? The Yamaha G29 is a robust golf cart which is pretty durable. And yes, it is completely free of cost to charge your battery, right?if(typeof ez_ad_units != 'undefined'){ez_ad_units.push([[336,280],'golfertroop_com-banner-1','ezslot_7',106,'0','0'])};__ez_fad_position('div-gpt-ad-golfertroop_com-banner-1-0'); Sometimes your cart starts running fine, but a few moments later it gets stuck. This is a vast improvement over lead-acid batteries, which can take over 8 hours to fully charge. The ICON bolt pattern is a 4X4. Take a general screwdriver and uncover the motor. It may be better to refer them to a qualified technician to resolve solenoid or direction switch issues, especially if you have thoroughly checked the other possible charging problems. In case of a puncture, you will need a tire repair kit to fix the complication. Im Eric, master of the carts! Even though they are more expensive than FLA, the lack of maintenance and better performance persuades many golf cart owners to use them. Golf cart batteries die for a wide variety of reasons and any one of these issues could be to blame. E-Z-GO recommends that electric golf car chargers remain unplugged from the golf car during prolonged storage. In that case, this may mean that there is a faulty connection that is causing the wire to heat up, and any time there is heat build-up, this will reduce the efficiency of the wire to conduct charge. Each battery will need to be fully charged separately. An excessive amount of flashing suggests a faulty connection between the battery and the charger or an issue with the battery pack. ICON Electric Vehicle models all come standard with; On board charger (Delta Q), head lights, brake lights, turn signals, horn, DOT tires, seat belts, side view mirrors, and digital gauges. You should consult a professional or visit the nearest ICON service center for a faulty charging system. Overfilling can also result in a loss of electrolytes. When you connect the charger, the charge indicator lights up to show the battery percentage. Use a hand strap that hooks to the batteries, and progressively pull the heavy lead-acid batteries out of the cart. There can be several issues that may prevent the ICON golf carts from running. How To Fix Battery Issues in ICON Golf Carts. Club Car recommends that electric golf car chargers be left plugged in to the golf car during prolonged storage. Options. Never get the voltage enough by only charging 1-2 batteries and then plugging your golf cart charger in to solve this solution. Now that we have unravelled three of the four reasons, its time to explore the final potential cause of why your golf cart isnt charging, and this is because there may be problems with the golf cart electronics. Hold the nozzle over the tires air valve and press down until you can not hear any air escaping. You will notice that you have a charge indicator on the body. Tampa, FL 33619, Check all lights (headlights, taillights, turn signals), Check and fill battery water levels (serviceable batteries only/distilled water only), Clean battery terminals of corrosion and apply anti-corrosive spray/gel, Tighten battery terminal connections (95-100 in. if(typeof ez_ad_units != 'undefined'){ez_ad_units.push([[336,280],'golfertroop_com-medrectangle-4','ezslot_4',104,'0','0'])};__ez_fad_position('div-gpt-ad-golfertroop_com-medrectangle-4-0');The battery problem might occur because of a variety of reasons. Batteries are warranted for a period of 2 years from the date of sale. The main reason behind the brake-related problems is loose bolts on the lift kits. To resolve this issue, replace the cable, try to flatten it out, tighten the lift kit nuts, or have an expert complete these tasks if you lack the necessary tools. In these situations, keep calm and try your best to solve them. This part will break down after some time leading to hitches like difficulty in starting and acceleration. The Eagle Performance is one of the most well-known charging systems for golf carts, and it even comes with a 3 year warranty from the factory. Can one use a RXV state of charge on a TXT. The icon golf cart battery terminals need to be inspected daily to ensure they are secure so as to resolve this issue. That may help the cart to run again. A faulty motor is a culprit behind some ICON golf cart problems, such as a hard start and sudden stalling. Experience the convenience of a downtown driver without the expense of an electric car. Because this is an electrical environment, any loose or faulty connections, frayed or old wiring, or residue build-up on the connections or terminals can create issues with current flow. You dont have to worry about the buildup of sulfation and you also do not have to worry about watering the batteries. Just charge them up, and they're ready to go. This is a very common problem of ICON Golf Cart, and most Cart users face this problem very frequently. I just got my icon about 4 weeks ago, same problem. Club Car Accelerator Micro Switch Location | Heres All You Need To Know! This will save you from the hassle of calling a mechanic and spending money on the repairs. Finally, if all the above solutions dont work, then your tires are expired, and you need to replace them with a new tire.if(typeof ez_ad_units != 'undefined'){ez_ad_units.push([[250,250],'golfertroop_com-large-mobile-banner-1','ezslot_12',109,'0','0'])};__ez_fad_position('div-gpt-ad-golfertroop_com-large-mobile-banner-1-0'); To change the defective tires, you can buy new ones within 50$-200$.